사각형입니다.

https://doi.org/10.6113/JPE.2019.19.2.602

ISSN(Print): 1598-2092 / ISSN(Online): 2093-4718



Double-Loop Coil Design for Wireless Power Transfer to Embedded Sensors on Spindles


Suiyu Chen*, Yongmin Yang, and Yanting Luo*


†,*Science and Technology on Integrated Logistics Support Laboratory, National University of Defense Technology, Changsha, China



Abstract

The major drawbacks of magnetic resonant coupled wireless power transfer (WPT) to the embedded sensors on spindles are transmission instability and low efficiency of the transmission. This paper proposes a novel double-loop coil design for wirelessly charging embedded sensors. Theoretical and finite-element analyses show that the proposed coil has good transmission performance. In addition, the power transmission capability of the double-loop coil can be improved by reducing the radius difference and width difference of the transmitter and receiver. It has been demonstrated by analysis and practical experiments that a magnetic resonant coupled WPT system using the double-loop coil can provide a stable and efficient power transmission to embedded sensors.


Key words: Embedded sensors, Magnetic resonant coupled, Spindle, WPT


Manuscript received Mar. 7, 2018; accepted Dec. 13, 2018

Recommended for publication by Associate Editor Byungtaek Kim.

Corresponding Author: 291639140@qq.com Tel: +86-13308491488, Fax: +86-0731-87005507, National University of Defense Technology

*Science and Technology on Integrated Logistics Support Laboratory, National University of Defense Technology, China



Ⅰ. INTRODUCTION

Almost all modern electromechanical systems are driven by spindles. Thus, it is necessary to monitor the running status of spindles to ensure the reliability and security of these systems [1]. Sensors are often embedded on spindles since they can be installed close enough to the faulty sections to increase accuracy. However, the power supply to these embedded sensors remains a major obstacle [2]. There are several conventional power supply methods including battery charging, wired charging and slipring charging. However, battery charging needs frequent replacements due to its limited capacity, which is rather inconvenient. In addition, the spindle is winded if wired charging is applied. Slipring charging is also unsuitable since slipring wears easily with the rotation of spindles [3]-[5].

Non-radiative wireless power transfer (WPT) technology provides a potential solution to this problem. This technology is divided into two kinds: inductive coupling and magnetic resonant coupling. Both of these are based on the electromagnetic coupling mechanism. However, the power transmission efficiency of inductive coupled WPT systems is greatly affected by the angular and axial misalignments between the transmitter and receiver. In addition, its transmission distance is limited to a few centimeters [6]-[10]. When compared to inductive coupling WPT systems, magnetic resonant coupled WPT systems can transfer power efficiently over a longer distance (tens of centimeters), and its efficiency is less affected by low coupling due to misalignment. Moreover, environmental factors such as humidity, temperature and non-ferromagnetic objects have little impact on transmission [7], [11]-[13]. Powering embedded sensors on a spindle using this technology has become a hot issue.

A basic magnetic resonant coupled WPT system consists of a primary coil (transmitter) and a secondary coil (receiver), two resonant capacitors, a high-frequency AC power source and a load. By adjusting the capacitors, the coils can be tuned to match the operating frequency. Thus, power can be transmitted efficiently from the transmitter to the receiver [14], [15]. However, when applied to embedded sensors, this system cannot maintain a high transmission efficiency or a stable power output due to variations of the transmission distance, obstructions of the spindle, and magnetic flux leakage [16], [17].

For solving this problem, a design consisting of two transmitters and three receivers (2T3R) was proposed in [18]. As shown in Fig. 1(a), the three receivers are symmetrically distributed around the spindle and two transmitters are fixed at 60° intervals. The efficiency degradation caused by one receiver rotating away from the transmitters can be compensated by the next receiver coming into range. However, the efficiency fluctuation range is still large, the average efficiency is low and an increasing number of coils makes it more difficult to tune the system. Due to these disadvantages, it is not applicable and will not be discussed further in this paper.


Fig. 1. Configurations of existing coil designs. (a) 2T3R. (b) Coaxial spiral. (c) Coaxial helical. (d) Sandwiched.

그림입니다.
원본 그림의 이름: image1.jpeg
원본 그림의 크기: 가로 332pixel, 세로 347pixel

(a)

그림입니다.
원본 그림의 이름: image2.jpeg
원본 그림의 크기: 가로 236pixel, 세로 343pixel

(b)

그림입니다.
원본 그림의 이름: image3.jpeg
원본 그림의 크기: 가로 289pixel, 세로 361pixel

(c)

그림입니다.
원본 그림의 이름: image4.jpeg
원본 그림의 크기: 가로 323pixel, 세로 369pixel

(d)


Typical coaxial spiral coils and helical coils have been used for this problem [1], [19]-[21], as shown in Fig. 1(b) and Fig. 1(c). It should be noted that both of these two types of coils can be concentric, which occurs when the transmission distances decrease to zero and the radiuses of the transmitter and receiver are unequal to avoid interference. These two configurations are also simple to manufacture, install and tune. They usually have different applications depending on the installation spaces. Coaxial spiral coils are often installed on faces perpendicular to the axis, such as bearing faces and flywheel faces. Meanwhile, helical coils are usually placed on smooth spindle surfaces. Although these two types of coils are simple enough in practical applications, their power transmission performances are poorer than the following sandwiched and double-loop coil designs.

As shown in Fig. 1(d), a sandwiched coil design has proposed, which consists of two separate stationary transmitters and a single receiver sandwiched between them [22]. Together, the two transmitters produced stronger and more directive magnetic fields than a single spiral coil. Thus, this design provides enhanced magnetic coupling. However, it requires more complex tuning units, which interfere with the operation of spindles due to their large weight and size.

The main difficulties in terms of wirelessly charging the embedded sensors on spindles lie in power transfer instability, weak coupling and tuning complexity. To solve these problems, a novel double-loop coil design is proposed in this paper, as shown in Fig. 2(a). It consists of two coaxial plane spiral loops and a connecting wire integrating them. Fig. 2(b) shows that the two double-loop coils, which are used as a transmitter and a receiver, are coaxially and symmetrically placed. When compared to the existing coil designs, this design has the advantages of tuning simplicity and enhanced power transmission performance. The main difference lies in the fact that the double-loop coil integrates the two plane spiral loops so that it can greatly enhance the magnetic coupling by using tuning units as that are as simple as coaxial spiral and coaxial helical designs.


Fig. 2. Configuration of double-loop coil design. (a) Single coil. (b) Two coils placed coaxially.

그림입니다.
원본 그림의 이름: image5.jpeg
원본 그림의 크기: 가로 361pixel, 세로 405pixel

(a)

그림입니다.
원본 그림의 이름: image6.jpeg
원본 그림의 크기: 가로 323pixel, 세로 359pixel

(b)


The rest of this paper is organized as follows. In Section II, the efficiency expression of a magnetic resonant coupled WPT system is derived. In addition, the mechanism of the double-loop coil is illustrated and its characteristics are investigated by a theoretical analysis. Then in Section III, the magnetic field distribution of a single double-loop coil, the variations of the power transfer capacity with the coil radius and coil width, and the performance when compared with existing coil designs are all simulated via finite-element analysis (FEA). Practical experiments are conducted in Section IV to verify the characteristics of the proposed design. This is followed by some conclusions in Section V.



Ⅱ. THEORETICAL ANALYSIS


A. Analysis of a Magnetic Resonant Coupled WPT System

Fig. 3 shows an equivalent circuit model of a magnetic resonant coupled WPT system. RS, LS, CS and IS are the primary-side resistance, inductance, capacitance and current, respectively. Meanwhile, RD, LD, CD and ID belong to the second side. US, M and R0 are the AC power source voltage, mutual inductance and load, respectively.


그림입니다.
원본 그림의 이름: image7.png
원본 그림의 크기: 가로 3224pixel, 세로 1362pixel

Fig. 3. Equivalent circuit model of a magnetic resonant coupled WPT system.


By Kirchhoff’s Law, it is possible to obtain:

그림입니다.
원본 그림의 이름: image8.png
원본 그림의 크기: 가로 3097pixel, 세로 673pixel  (1)

where ω is the operating frequency, i.e., the AC power source frequency. Thus, the power transmission efficiency can be derived as:

그림입니다.
원본 그림의 이름: image9.png
원본 그림의 크기: 가로 3056pixel, 세로 1124pixel (2)

When 그림입니다.
원본 그림의 이름: image10.png
원본 그림의 크기: 가로 1641pixel, 세로 207pixel, i.e., the system is tuned, the efficiency can be written as:

그림입니다.
원본 그림의 이름: image11.png
원본 그림의 크기: 가로 2441pixel, 세로 493pixel        (3)

From Equ. (3), the efficiency increases with the mutual inductance. In addition, the mutual inductance increases with the flux linkage in the transmitter and receiver. When the receiver rotates away from the transmitter, the flux linkage decreases sharply due to misalignment and obstruction of the metallic spindle, which can lead to an efficiency drop. The proposed double-loop coil keeps its mutual inductance high and stable. As a result, power is transmitted efficiently and stably.


B. Analysis of Double-Loop Coil

In a double-loop coil setup, as shown in Fig. 4, the transmitter is stationary and the receiver is attached to the spindle, and both of them are coaxially placed with the spindle. The non-metallic layer provides space for the magnetic path. When current flows through the coil, the current directions in the two loops of the same coil are opposite. Between the loops, the magnetic fields generated by the two loops radially reinforce and axially cancel out each other. When not between the loops, they cancel out each other both radially and axially.


그림입니다.
원본 그림의 이름: image12.png
원본 그림의 크기: 가로 2905pixel, 세로 1904pixel

Fig. 4. Currents and magnetic fields of two coaxial double-loop coils.


The proposed coil integrates two plane spiral loops and has a magnetic field coupling that is significantly stronger than a single pair of conventional single-loop coils. In addition, the magnetic field generated by the transmitter passing through either of the cylinders and bottom surface of the receiver can induce a current. According to Lenz’s Law, the two currents corresponding to the cylinder surface and the bottom surface flow in the same direction. Thus, the current flowing through the receiver is enhanced. Moreover, since the two loops are integrated by a connecting wire into a single coil, the WPT system is easier to tune than multi-coil designs, such as 2T3R and sandwiched coils.

Fig. 5 shows a model of a single double-loop coil. Since the connecting wire has little effect on the whole magnetic field, only the two spiral loops are considered for the sake of simplicity, and they are represented with two coaxial circles. The currents flowing in the two loops are equal and opposite in direction. In this figure, I is the current, w is the distance between the loops, i.e., the coil width, R is the coil radius, 그림입니다.
원본 그림의 이름: CLP00000994001c.bmp
원본 그림의 크기: 가로 84pixel, 세로 65pixel is an arbitrary current element in Loop 1, P is an arbitrary point in space, and 그림입니다.
원본 그림의 이름: CLP00000994001b.bmp
원본 그림의 크기: 가로 40pixel, 세로 51pixel is the vector from 그림입니다.
원본 그림의 이름: CLP00000994001d.bmp
원본 그림의 크기: 가로 84pixel, 세로 65pixel to point P. In addition, 그림입니다.
원본 그림의 이름: image16.png
원본 그림의 크기: 가로 562pixel, 세로 178pixel and 그림입니다.
원본 그림의 이름: image17.png
원본 그림의 크기: 가로 546pixel, 세로 178pixel are the cylindrical coordinates of 그림입니다.
원본 그림의 이름: CLP00000994001e.bmp
원본 그림의 크기: 가로 84pixel, 세로 65pixel and point P, respectively.


그림입니다.
원본 그림의 이름: image13.png
원본 그림의 크기: 가로 2377pixel, 세로 2540pixel

Fig. 5. Model of a single double-loop coil.


According to Biot-Savart Law, the flux density of the magnetic field produced by 그림입니다.
원본 그림의 이름: CLP00000994001f.bmp
원본 그림의 크기: 가로 84pixel, 세로 65pixel is given by:

그림입니다.
원본 그림의 이름: CLP000009940020.bmp
원본 그림의 크기: 가로 372pixel, 세로 164pixel                 (4)

where 그림입니다.
원본 그림의 이름: image24.png
원본 그림의 크기: 가로 210pixel, 세로 103pixel is permeability of vacuum. The flux density produced by the current of Loop 1 is:

그림입니다.
원본 그림의 이름: image25.png
원본 그림의 크기: 가로 3176pixel, 세로 548pixel (5)

where 그림입니다.
원본 그림의 이름: CLP000009940022.bmp
원본 그림의 크기: 가로 58pixel, 세로 60pixel , 그림입니다.
원본 그림의 이름: image27.png
원본 그림의 크기: 가로 193pixel, 세로 160pixel and 그림입니다.
원본 그림의 이름: image28.png
원본 그림의 크기: 가로 178pixel, 세로 134pixel are the unit vectors in the x, y and z directions, respectively. The flux density produced by the current of Loop 2 can be easily obtained through the same procedure as:

그림입니다.
원본 그림의 이름: image29.png
원본 그림의 크기: 가로 2776pixel, 세로 1464pixel (6)

Thus, the total flux density 그림입니다.
원본 그림의 이름: image30.png
원본 그림의 크기: 가로 162pixel, 세로 135pixel can be obtained by adding 그림입니다.
원본 그림의 이름: image31.png
원본 그림의 크기: 가로 193pixel, 세로 174pixel and 그림입니다.
원본 그림의 이름: image32.png
원본 그림의 크기: 가로 210pixel, 세로 174pixel together, or by:

그림입니다.
원본 그림의 이름: image33.png
원본 그림의 크기: 가로 826pixel, 세로 201pixel                   (7)

where 그림입니다.
원본 그림의 이름: image34.png
원본 그림의 크기: 가로 257pixel, 세로 180pixel and 그림입니다.
원본 그림의 이름: image35.png
원본 그림의 크기: 가로 210pixel, 세로 169pixel represent the xy-plane and the z components of 그림입니다.
원본 그림의 이름: CLP000009940021.bmp
원본 그림의 크기: 가로 47pixel, 세로 62pixel . Let 그림입니다.
원본 그림의 이름: image36.png
원본 그림의 크기: 가로 641pixel, 세로 135pixel . Thus, 그림입니다.
원본 그림의 이름: image34.png
원본 그림의 크기: 가로 257pixel, 세로 180pixel and 그림입니다.
원본 그림의 이름: image37.png
원본 그림의 크기: 가로 210pixel, 세로 159pixel can be derived from Eqns. (5)-(7) as follows:

그림입니다.
원본 그림의 이름: image38.png
원본 그림의 크기: 가로 1809pixel, 세로 229pixel            (8)

그림입니다.
원본 그림의 이름: image39.png
원본 그림의 크기: 가로 2920pixel, 세로 1464pixel (9)

where 그림입니다.
원본 그림의 이름: CLP000009940026.bmp
원본 그림의 크기: 가로 91pixel, 세로 71pixel is given by:

그림입니다.
원본 그림의 이름: image40.png
원본 그림의 크기: 가로 3145pixel, 세로 1825pixel    (10)

From Equ. (8) and Equ. (10), the direction of 그림입니다.
원본 그림의 이름: image41.png
원본 그림의 크기: 가로 257pixel, 세로 179pixel is radial. In Equ. (9) and Equ. (10), the first items in the square brackets correspond to the magnetic field produced by Loop 1, and the second items correspond to Loop 2. The interaction of the two magnetic fields generated by the two loops can be analyzed through these corresponding items. Thus, when 그림입니다.
원본 그림의 이름: image42.png
원본 그림의 크기: 가로 610pixel, 세로 178pixel, i.e., point P is between the loops, the two magnetic fields reinforce each other radially (in the xy direction), and cancel out each other out axially (in the z direction). In particular, when 그림입니다.
원본 그림의 이름: image43.png
원본 그림의 크기: 가로 530pixel, 세로 156pixel, 그림입니다.
원본 그림의 이름: image44.png
원본 그림의 크기: 가로 442pixel, 세로 140pixel and then 그림입니다.
원본 그림의 이름: image45.png
원본 그림의 크기: 가로 530pixel, 세로 174pixel . Thus, when 그림입니다.
원본 그림의 이름: image43.png
원본 그림의 크기: 가로 530pixel, 세로 156pixel , the direction of 그림입니다.
원본 그림의 이름: CLP000009940025.bmp
원본 그림의 크기: 가로 45pixel, 세로 61pixel becomes radial. This characteristic improves the magnetic flux through the cylinder surface of the double-loop receiver. When 그림입니다.
원본 그림의 이름: image46.png
원본 그림의 크기: 가로 610pixel, 세로 178pixel , the two fields cancel each other out both radially and axially. From Eqns. (7)-(10), the magnitude of 그림입니다.
원본 그림의 이름: CLP000009940019.bmp
원본 그림의 크기: 가로 50pixel, 세로 61pixel is independent of 그림입니다.
원본 그림의 이름: CLP000009940018.bmp
원본 그림의 크기: 가로 53pixel, 세로 43pixel. This means that when point P rotates around the z axis, the magnitude of the magnetic flux at point P remains unchanged. This characteristic keeps the flux linkage in the receiver unchanged when the receiver rotates along with the spindle, which stabilizes the power transmission.

Fig. 6 illustrates the variations of 그림입니다.
원본 그림의 이름: CLP000009940016.bmp
원본 그림의 크기: 가로 67pixel, 세로 55pixel and 그림입니다.
원본 그림의 이름: CLP000009940017.bmp
원본 그림의 크기: 가로 91pixel, 세로 61pixel with ρ and R via the numerical calculation method according to Equ. (9) and Equ. (10). From Fig. 6(a), when R is identical, 그림입니다.
원본 그림의 이름: CLP000009940010.bmp
원본 그림의 크기: 가로 64pixel, 세로 62pixel increases with ρ and is maximized when ρ is nearly equal to R. Then it drops sharply to below zero, which means that the direction of 그림입니다.
원본 그림의 이름: CLP000009940011.bmp
원본 그림의 크기: 가로 64pixel, 세로 76pixel is reversed. From Fig. 6(b), when R is identical, 그림입니다.
원본 그림의 이름: CLP000009940012.bmp
원본 그림의 크기: 가로 95pixel, 세로 62pixel increases with ρ and is maximized when ρ=R. Then it decreases. It is indicated that 그림입니다.
원본 그림의 이름: CLP000009940013.bmp
원본 그림의 크기: 가로 72pixel, 세로 90pixel can be maximized when ρ approaches R. Thus, by reducing the radius difference between the transmitter and the receiver, the flux linkage between them can be increased. Note that the connecting wire can be extended to avoid the interference of the transmitter and receiver. In Fig. 6(b), when both ρ and R increase and their difference remains unchanged, 그림입니다.
원본 그림의 이름: CLP000009940014.bmp
원본 그림의 크기: 가로 66pixel, 세로 55pixel and 그림입니다.
원본 그림의 이름: CLP000009940015.bmp
원본 그림의 크기: 가로 93pixel, 세로 61pixel decrease. This is because the current elements become farther away from point P when ρ and R increases together, which lowers the flux density produced by each current element in point P.


Fig. 6. Variation of 그림입니다.
원본 그림의 이름: image20.png
원본 그림의 크기: 가로 210pixel, 세로 138pixeland그림입니다.
원본 그림의 이름: image21.png
원본 그림의 크기: 가로 257pixel, 세로 164pixelwith그림입니다.
원본 그림의 이름: image22.png
원본 그림의 크기: 가로 162pixel, 세로 101pixeland R. (a)그림입니다.
원본 그림의 이름: image20.png
원본 그림의 크기: 가로 210pixel, 세로 138pixel. (b)그림입니다.
원본 그림의 이름: image21.png
원본 그림의 크기: 가로 257pixel, 세로 164pixel.

그림입니다.
원본 그림의 이름: image18.jpeg
원본 그림의 크기: 가로 721pixel, 세로 492pixel

(a)

그림입니다.
원본 그림의 이름: image19.jpeg
원본 그림의 크기: 가로 721pixel, 세로 443pixel

(b)


Fig. 7 shows the variations of 그림입니다.
원본 그림의 이름: image55.png
원본 그림의 크기: 가로 210pixel, 세로 117pixel and 그림입니다.
원본 그림의 이름: CLP00000994000f.bmp
원본 그림의 크기: 가로 92pixel, 세로 58pixel with z and w. It has been proved that when 그림입니다.
원본 그림의 이름: image43.png
원본 그림의 크기: 가로 530pixel, 세로 156pixel, 그림입니다.
원본 그림의 이름: image44.png
원본 그림의 크기: 가로 442pixel, 세로 140pixel. In Fig. 7(a), when 그림입니다.
원본 그림의 이름: image57.png
원본 그림의 크기: 가로 513pixel, 세로 156pixel, 그림입니다.
원본 그림의 이름: CLP000009940023.bmp
원본 그림의 크기: 가로 165pixel, 세로 56pixel ; and when 그림입니다.
원본 그림의 이름: image59.png
원본 그림의 크기: 가로 530pixel, 세로 156pixel,그림입니다.
원본 그림의 이름: image60.png
원본 그림의 크기: 가로 442pixel, 세로 130pixel. This means that the direction of 그림입니다.
원본 그림의 이름: image37.png
원본 그림의 크기: 가로 210pixel, 세로 159pixel on one side of the middle plane is opposite that of the other side. In addition, when 그림입니다.
원본 그림의 이름: CLP000009940024.bmp
원본 그림의 크기: 가로 130pixel, 세로 47pixel or 그림입니다.
원본 그림의 이름: image62.png
원본 그림의 크기: 가로 377pixel, 세로 69pixel, 그림입니다.
원본 그림의 이름: image63.png
원본 그림의 크기: 가로 273pixel, 세로 185pixel is maximized. In Fig. 7(b), when z is nearly equal to 0 or w, 그림입니다.
원본 그림의 이름: CLP00000994000c.bmp
원본 그림의 크기: 가로 94pixel, 세로 60pixel is maximized. Moreover, when 그림입니다.
원본 그림의 이름: image64.png
원본 그림의 크기: 가로 362pixel, 세로 103pixel or 그림입니다.
원본 그림의 이름: image65.png
원본 그림의 크기: 가로 377pixel, 세로 76pixel,그림입니다.
원본 그림의 이름: image66.png
원본 그림의 크기: 가로 513pixel, 세로 135pixel. This indicates that the direction of 그림입니다.
원본 그림의 이름: image67.png
원본 그림의 크기: 가로 257pixel, 세로 169pixel between the loops is opposite to that outside the loops. It can be concluded that 그림입니다.
원본 그림의 이름: image53.png
원본 그림의 크기: 가로 210pixel, 세로 231pixel can be maximized when z approaches 0 or w. Thus, the flux linkage between the transmitter and the receiver can be increased by reducing their width difference. It can also be seen that when 그림입니다.
원본 그림의 이름: image68.png
원본 그림의 크기: 가로 562pixel, 세로 185pixel is identical, both 그림입니다.
원본 그림의 이름: CLP00000994000e.bmp
원본 그림의 크기: 가로 66pixel, 세로 60pixel and 그림입니다.
원본 그림의 이름: CLP00000994000d.bmp
원본 그림의 크기: 가로 94pixel, 세로 60pixel remain unchanged. This corresponds to the symmetry of the proposed double-loop coil.


Fig. 7. Variations of 그림입니다.
원본 그림의 이름: image20.png
원본 그림의 크기: 가로 210pixel, 세로 138pixel and 그림입니다.
원본 그림의 이름: image21.png
원본 그림의 크기: 가로 257pixel, 세로 164pixel with z and w: (a)그림입니다.
원본 그림의 이름: image20.png
원본 그림의 크기: 가로 210pixel, 세로 138pixel; (b)그림입니다.
원본 그림의 이름: image21.png
원본 그림의 크기: 가로 257pixel, 세로 164pixel.

그림입니다.
원본 그림의 이름: image50.jpeg
원본 그림의 크기: 가로 704pixel, 세로 490pixel

(a)

그림입니다.
원본 그림의 이름: image51.jpeg
원본 그림의 크기: 가로 691pixel, 세로 473pixel

(b)



Ⅲ. FINITE-ELEMENT ANALYSIS


A. Magnetic Field Simulation of a Single Coil

To identify the magnetic properties of the double-loop coil, a 3D-FEA model of a single coil is built. For the sake of simplicity, cross sections of the loops are replaced by rectangles. Direct current is applied to the coil. The simulation parameters for this model are given in Table I. The results are shown in Fig. 8.


TABLE I SIMULATION PARAMETERS FOR A SINGLE DOUBLE-LOOP COIL

Parameters

Values

Coil radius

50mm

Wire radius

1mm

Number of turns

5

Coil width

50mm

Direct current

1A

Coil material

Copper


Fig. 8. Magnetic field simulation of a single coil. (a) Direction and intensity. (b) Flux density on a cylindrical surface with a bottom radius of 30 mm.

그림입니다.
원본 그림의 이름: image70.jpeg
원본 그림의 크기: 가로 671pixel, 세로 456pixel

(a)

그림입니다.
원본 그림의 이름: image71.jpeg
원본 그림의 크기: 가로 554pixel, 세로 455pixel

(b)


Fig. 8(a) shows the direction and intensity of the magnetic field generated by a single double-loop coil. It can be seen that the direction of the field produced by Loop 1 is opposite that of Loop 2, which indicates that the two fields radially reinforce and axially cancel each other out between loops. In addition, the fields are mainly concentrated near the two loops. As shown in Fig. 8(b), the flux density is identical on the same horizontal plane, which indicates that the flux linkage in receiver remains stable when it rotates with the spindle. This characteristic ensures the stability of the power transmission. In addition, it also shows that the flux density gets larger as it approaches the two loops.

For further verification of Eqns. (7)-(10), the flux density data of different paths in the simulation model shown in Fig. 8 is extracted. The point (0,30,10) is chosen as the reference point of the analysis, and two paths are set crossing this point. The paths parallel to the y-axis and the z-axis are denoted as path A and path B, respectively. Through data processing, the components of the flux density on these paths can be acquired.

Fig. 9 shows variations of the flux density components with the distances from the z-axis, ρ (path A) and z-coordinate (path B). It can be seen from Fig. 9(a) that 그림입니다.
원본 그림의 이름: CLP00000994000b.bmp
원본 그림의 크기: 가로 67pixel, 세로 58pixel changes its sign and that 그림입니다.
원본 그림의 이름: CLP00000994000a.bmp
원본 그림의 크기: 가로 87pixel, 세로 63pixel is maximized as ρ approaches 50 mm. In addition, the radius of the coil R, which indicates that any point with a distance from the z-axis close to R can be a critical point for the z-direction of the magnetic field. Furthermore, the field directions at these points are parallel to the xy-plane. From Fig. 9(b), the magnitude of 그림입니다.
원본 그림의 이름: CLP000009940007.bmp
원본 그림의 크기: 가로 65pixel, 세로 60pixel is maximized as z approaches 0mm or 50 mm, and it reduces to zero as z approaches 25 mm, which demonstrates that 그림입니다.
원본 그림의 이름: CLP000009940008.bmp
원본 그림의 크기: 가로 65pixel, 세로 60pixel on the middle plane of the coil is roughly equal to zero. In addition, 그림입니다.
원본 그림의 이름: CLP000009940009.bmp
원본 그림의 크기: 가로 87pixel, 세로 63pixel changes its sign when z approaches 0 mm or 50 mm.


Fig. 9. Variation of the flux density components on two paths. (a) Path A. (b) Path B.

그림입니다.
원본 그림의 이름: image72.jpeg
원본 그림의 크기: 가로 586pixel, 세로 424pixel

(a)

그림입니다.
원본 그림의 이름: image73.jpeg
원본 그림의 크기: 가로 530pixel, 세로 424pixel

(b)


All in all, the variation curves in Fig. 9 coincide with Fig. 6 and Fig. 7, which verifies the characteristics derived from the analytical equations for the flux density.


B. Power Transmission Simulation of Two Coils

A 2D-FEA model consisting of two double-loop coils, which are coaxially and symmetrically placed, is built according to Table II. The alternating current applied to the transmitter is given by I=IAsin(2πft), which induces an alternating voltage in the receiver. Since the load value is unknown, the amplitude of the induced voltage EA can be used as an indicator of the power transmission capacity of the coil. To study the effects of the coil radius and coil width on the transmission capacity, the radius and width of the receiver are varied and EA can be measured. The results are shown in Fig. 10.


TABLE II SIMULATION PARAMETERS FOR TWO DOUBLE-LOOP COILS

Parameters

Values

Radius of transmitter, R1

50mm

Radius of receiver, R2

10mm - 80mm

Width of transmitter, w1

50mm

Width of receiver, w2

10mm - 40mm

Number of turns, N1=N2

5

Wire radius

1mm

IA

1A

f

1MHz

Coil material

Copper


Fig. 10. Variation of the amplitude of the induced voltage. (a) With R2 (w2=30mm). (b) With w2 (R2=40mm).

그림입니다.
원본 그림의 이름: image74.jpeg
원본 그림의 크기: 가로 707pixel, 세로 416pixel

(a)

그림입니다.
원본 그림의 이름: image75.jpeg
원본 그림의 크기: 가로 708pixel, 세로 438pixel

(b)


From Fig. 10(a), EA is maximized when R2=R1=50mm. Moreover, it decreases with the difference between R1 and R2.

This phenomenon can be explained with the variation of 그림입니다.
원본 그림의 이름: CLP000009940005.bmp
원본 그림의 크기: 가로 65pixel, 세로 60pixel with ρ as shown in Fig. 9(a). When R2>R1, the direction of 그림입니다.
원본 그림의 이름: CLP000009940006.bmp
원본 그림의 크기: 가로 65pixel, 세로 60pixel when ρ<R1 is opposite the direction when R1<ρ<R2, which causes a counteraction of the magnetic flux. This characteristic indicates that in order to enhance the power transmission capability, R2 should be set as close to R1 as possible, instead of enlarging either R1 or R2 without regard to each other. It can be seen from Fig. 10(b) that EA almost linearly increases with w2. Since w2 is usually less than w1, enlarging w2 is a feasible method for improving the power transmission capability.


C. Performance Comparison of Different Coil Designs

To compare the performance of the proposed double-loop coil with existing coil designs, 2D-FEA models of different coils with transmission distances of D=0mm (The coils are concentric and coaxial) and D=10mm are built according to Table III. Accordingly, the double-loop coil width was set to w1=100mm, w2=80mm and 100mm. The transmission distance of the double-loop coil is equal to half of its width difference. The currents applied to the transmitters are the same as those in Table II. The simulation results are shown in Table IV and Table V.


TABLE III SIMULATION PARAMETERS FOR ALL OF THE COILS

Parameters

Values

Radiuses of transmitters

50mm

Radiuses of receivers

40mm

Number of turns, N1=N2

5

Wire radius

1mm

Coil material

Copper

Spindle radius

30mm

Spindle material

Iron


TABLE IV SIMULATION RESULTS FOR DIFFERENT COILS (그림입니다.
원본 그림의 이름: CLP000009942224.bmp
원본 그림의 크기: 가로 258pixel, 세로 47pixel)

Coil type

EA (V)

No spindle

EA (V)

With Spindle

M (μH)

Coaxial spiral

143.59

75.08

0.9155

Coaxial helical

132.88

65.31

0.8479

Sandwiched

285.75

149.12

1.8219

Double-loop

252.08

147.07

1.6070


TABLE V SIMULATION RESULTS FOR DIFFERENT COILS (그림입니다.
원본 그림의 이름: CLP000009940001.bmp
원본 그림의 크기: 가로 285pixel, 세로 47pixel)

Coil type

EA (V)

No spindle

EA (V)

With Spindle

M (μH)

Coaxial spiral

115.69

51.20

0.7365

Coaxial helical

115.78

50.82

0.7378

Sandwiched

231.25

100.59

1.4732

Double-loop

189.78

95.16

1.2100


From Table IV and Table V, the coaxial spiral coils and helical coils have similar values for EA and M, which are less than the EA and M of the proposed double-loop coil design. This indicates that the coaxial spiral coil and helical coil have similar power transmission performance, which is poorer than that of the double-loop coil. However, the values of EA and M of the double-loop coil are slightly less than the EA and M of the sandwiched coil. This can be counteracted by the easier tuning characteristic of the double-loop coil. Thus, with consideration of the power transmission performance and tuning complexity, the double-loop coil design has advantages over existing coil designs.



Ⅳ. EXPERIMENTAL VERIFICATION

As shown in Fig. 11(a), the proposed double-loop coil is made from a continuous piece of Litz wire supported by two holders. In addition, it consists of two loops and a connecting wire. The turn number of each loop is N=5. The radius and strand number of the Litz wire are 1.5mm and 400, respectively. Using Litz wire can effectively reduce the skin effect and proximity effect of the coil at high frequencies. This lowers the loss of the resistance caused by these two effects. As shown in Fig. 11(b), the transmitter and receiver are separated and coaxially placed. The connecting wire transmitter can be extended to avoid interference with the receiver.


Fig. 11. Pictures of double-loop coils. (a) Single coil. (b) Transmitter and receiver.

그림입니다.
원본 그림의 이름: image78.jpeg
원본 그림의 크기: 가로 524pixel, 세로 352pixel

(a)

그림입니다.
원본 그림의 이름: image79.jpeg
원본 그림의 크기: 가로 501pixel, 세로 447pixel

(b)


As shown in Fig. 12, a magnetic resonant coupled WPT system using double-loop coils is built to verify the conclusions drawn by the theoretical and finite-element analyses in Section II and Section III. The receiver is coaxially placed with and attached to a metallic spindle. The transmitter is coaxial and separated from them. The power amplifier receives a signal from the signal generator, and power from a DC power supply, which provides a high-frequency alternating current for the transmitter. The system can be tuned by adjusting the two capacitors. Finally, the power output is provided for the load. Two power meters are used to measure the power input and output.


그림입니다.
원본 그림의 이름: image80.jpeg
원본 그림의 크기: 가로 714pixel, 세로 527pixel

Fig. 12. Picture of a magnetic resonant coupled WPT system using double loop coils.


In order to experiment on the impact of the coil radius on the power transmission efficiency, the following settings are used f = 1 MHz, w1 = 50 mm, w2 = 30 mm. First R2 = 60 mm is kept and R1 is changed from 50 mm to 80 mm by 10 mm. Then R1 = 60 mm is kept and R2 is changed from 50 mm to 80 mm by 10 mm. Thus, the effects caused by radius variations of both the transmitter and receiver can be observed. The system is tuned and the efficiency corresponding to different coil radiuses can be calculated by measuring the power inputs and outputs. Experimental results are shown in Fig. 13.


그림입니다.
원본 그림의 이름: image81.jpeg
원본 그림의 크기: 가로 655pixel, 세로 474pixel

Fig. 13. Variation of the power transmission efficiency with the coil radius.


From Fig. 13, no matter which radius is changed, the efficiency increases with the coil radius, and is maximized when R1 = R2. Then it decreases. This demonstrates that the efficiency decreases with the coil difference 그림입니다.
원본 그림의 이름: image83.png
원본 그림의 크기: 가로 562pixel, 세로 185pixel.

For experimental research on the relation between coil width and efficiency, the following settings are used f = 1 MHz, R1 = 60 mm, R2 = 50 mm. First w2 = 30 mm is kept and w1 is varied from 40 mm to 100 mm by 10 mm. Then w1 = 100 mm is kept and w2 is changed from 30 mm to 90 mm by 10 mm. Efficiencies corresponding to varied coil widths are obtained. For comparison, a variation curve of the efficiency with the width difference 그림입니다.
원본 그림의 이름: image84.png
원본 그림의 크기: 가로 578pixel, 세로 185pixel is drawn, which is shown in Fig. 14.


그림입니다.
원본 그림의 이름: image82.jpeg
원본 그림의 크기: 가로 660pixel, 세로 491pixel

Fig. 14. Variations of power transmission efficiency with coil width differences.


From Fig. 14, when w1 or w2 is varied, the efficiency decreases with 그림입니다.
원본 그림의 이름: image84.png
원본 그림의 크기: 가로 578pixel, 세로 185pixel. Moreover, it can be seen that when 그림입니다.
원본 그림의 이름: image84.png
원본 그림의 크기: 가로 578pixel, 세로 185pixel is identical, the efficiencies when varying w1 are close to those when varying w2. This shows that the width difference, rather than w1 or w2, has a major impact on efficiency. The reason is that the flux linkage between the transmitter and the receiver is nearly unchanged when 그림입니다.
원본 그림의 이름: image84.png
원본 그림의 크기: 가로 578pixel, 세로 185pixel remains the same, which keeps the mutual inductance nearly unchanged.

In addition to the impacts of coil radiuses and widths, the relative rotation between the transmitter and the receiver as well as the effect of the metallic spindle needs to be experimentally studied. First, the following settings are used f = 1 MHz, R1 = 60 mm and R2 = 50 mm. Then the relative rotational angles of the transmitter and receiver are varied from 그림입니다.
원본 그림의 이름: CLP000009940002.bmp
원본 그림의 크기: 가로 55pixel, 세로 58pixel to 그림입니다.
원본 그림의 이름: CLP000009940003.bmp
원본 그림의 크기: 가로 118pixel, 세로 56pixel by 그림입니다.
원본 그림의 이름: CLP000009940004.bmp
원본 그림의 크기: 가로 79pixel, 세로 59pixel. Then the efficiencies corresponding to these angles after tuning the system are obtained. To study the effect of the metallic spindle, experiments are performed with and without a metallic spindle. The results are shown in Fig. 15.


그림입니다.
원본 그림의 이름: image85.jpeg
원본 그림의 크기: 가로 655pixel, 세로 481pixel

Fig. 15. Variations of power transmission efficiency with relative rotational angles.


From Fig. 15, when the receiver turns to different angles, the efficiency varies a little around 85%. In addition, the efficiencies measured in the absence of a spindle are close to those in the presence of a spindle. This demonstrates that a magnetic resonant coupled WPT system using the proposed double-loop coil can provide an efficient and stable power supply to the embedded sensors on a spindle. Moreover, the system is barely affected by a metallic spindle.



Ⅴ. CONCLUSIONS

This paper proposed a novel double-loop coil design for powering embedded sensors on a spindle via magnetic resonant coupled WPT technology. The proposed design has the following advantages.

(1) It avoids complex tuning units. The two loops are integrated into a single coil with the help of a connecting wire, which makes it easier to tune the system than multi-coil designs such as 2T3R and sandwiched coils.

(2) It provides efficient power transmission. It has better power transmission performance and a larger mutual inductance than existing coaxial spiral and helical coils. In addition, its tuning simplicity offsets its disadvantage over the sandwiched coil design in terms of power transmission performance.

(3) It provides a stable power supply. Since the magnetic field generated by the transmitter is axisymmetric, the coupling status between the transmitter and the receiver remains stable since the receiver rotates along with the spindle.

In addition, the power transmission efficiency decreases with the coil radius difference and the width difference. The characteristics of the proposed coil have been successfully verified through theoretical, FEA and experimental methods.



ACKNOWLEDGMENT

The authors greatly appreciate the support provided by the National Basic Research Program of China (Grant No. 2015 CB057404), the National Natural Science Foundation of China (Grant No. 51375485) and the Natural Science Foundation of Hunan Province (Grant No. 2017JJ2300).



REFERENCES

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[3] M. Maier, M. Hagl, M. Zimmer, J. Heinrich, and N. Parspour, “Design and construction of a novel rotating contactless energy transfer system for an electrical excited synchronous machine,” in Proc. ICEM, pp. 709-714, 2016.

[4] B. A. Potter and S. A. Shirsavar, “Design, implementation and characterization of a contactless power transfer system for rotating applications,” in Proc. ACIIE, pp. 2168-2173, 2006.

[5] Y. T. Luo, Y. M. Yang, and Z. S. Chen, “Network analysis and impedance matching methods for wireless power transfer via coupled magnetic resonances,” in Proc. ICIDMP, pp. 301-305, 2013.

[6] W. Zhang, J. Wjite, and C. C. Mi, “Loosely coupled transformer structure and interoperability study for EV wireless charging systems,” IEEE Trans. Power Electron., Vol. 30, No. 11, pp. 6356-6367, Nov. 2015.

[7] S. D. Barman, A. W. Reza, N. Kumar, M. E. Karim, and A. B. Munir, “Wireless powering by magnetic resonant coupling: Recent trends in wireless power transfer system and its applications,” Renew. Sust. Energ. Rev., Vol. 51, pp. 1525-1552, Nov. 2015.

[8] K. André, K. Aristeidis, M. Robert, J. D. Joannopoulos, F. Peter, and S. Marin, “Wireless power transfer via strongly coupled magnetic resonances,” Science, Vol. 317, No. 5834, pp. 83-86, Jul. 2007.

[9] B. H. Waters, B. J. Mahoney, V. Ranganathan, and J. R. Smith, “Power delivery and leakage field control using an adaptive phased array wireless power system,” IEEE Trans. Power Electron., Vol. 30, No. 11, pp. 6298-6309, Nov. 2015.

[10] H. C. Bo, E. S. Lee, Y. H. Sohn, G. Jang, and C. T. Rim, “Six degrees of freedom mobile inductive power transfer by crossed dipole Tx and Rx coils,” IEEE Trans. Power Electron., Vol. 31, No. 4, pp. 3252-3272, Apr. 2016.

[11] T. Kan, T. D. Nguyen, J. C. Wjite, R. K. Malhan, and C. Mi, “A new integration method for an electric vehicle wireless charging system using LCC compensation topology: analysis and design,” IEEE Trans. Power Electron., Vol. 32, No. 2, pp. 6130-6140, Feb. 2017.

[12] J. Deng, W. Li, T. D. Nguyen, S. Li, and C. C. Mi, “Compact and efficient bipolar coupler for wireless power chargers: design and analysis,” IEEE Trans. Power Electron., Vol. 30, No. 11, pp. 1638-1650, Nov. 2015.

[13] S. Nakamura, M. Namiki, Y. Sugimoto, and H. Hashimoto, “Q controllable antenna as a potential means for wide-area sensing and communication in wireless charging via coupled magnetic resonances,” IEEE Trans. Power Electron., Vol. 32, No. 1, pp. 218-232, Jan. 2017.

[14] E. Gati, G. Kampitsis, and S. Manias, “Variable frequency controller for inductive power transfer in dynamic conditions,” IEEE Trans. Power Electron., Vol. 32, No. 2, pp. 1684-1696, Feb. 2017.

[15] C. C. Huang, C. L. Lin, and Y. K. Wu, “Simultaneous wireless power/data transfer for electric vehicle charging,” IEEE Trans. Ind. Electron., Vol. 64, No. 1, pp. 682-690, Jan. 2017.

[16] R. Trevisan and A. Costanzo, “A 1-kW contactless energy transfer system based on a rotary transformer for sealing rollers,” IEEE Trans. Ind. Electron., Vol. 61, No. 11, pp. 6337-6345, Nov. 2014.

[17] D. C. Ludois, M. J. Erickson, and J. K. Reed, “Aerodynamic fluid bearings for translational and rotating capacitors in noncontact capacitive power transfer systems,” IEEE Trans. Ind. Electron., Vol. 50, No. 2, pp. 1025-1033, Mar. 2014.

[18] G. B. Lee, H. C. Gwak, Y. S. Kim, and W. S. Park, “Wireless power transfer system for diagnostic sensor on rotating spindle,” in Proc. IWPT, pp.100-102, 2013.

[19] A. Abdolkhani and A. P. Hu, “Face to face through-hole contactless slipring system for rotary applications,” Int. J.  Adv. Res. Elec., Electron. Instrum. Eng., Vol. 2, No. 9, pp. 4277-4286, Sep. 2013.

[20] A. Abdolkhani, A. P. Hu, and N.-K. C. Nair, “Modelling and parameters identification of through-Hole type wind turbine contactless sliprings,” Engineering, Vol. 4, pp. 272-283, 2012.

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[22] A. Abdolkhani, A. P. Hu, and N.-K. C. Nair, “A double stator through-hole type contactless slipring for rotary wireless power transfer applications,” IEEE Trans. Energ. Convers., Vol. 29, No. 2, pp. 426-434, Jun. 2014.



그림입니다.
원본 그림의 이름: image89.jpeg
원본 그림의 크기: 가로 190pixel, 세로 225pixel

Suiyu Chen was born in Zhangzhou, China, in 1992. He received his B.S. and M.S. degrees in Mechanical Engineering from the National University of Defense Technology, Changsha, China, in 2014 and 2016, respectively. He is currently working towards his Ph.D. degree in Mechanical Engineering at the National University of Defense Technology. His current research interests include magnetic resonant coupled wireless power transfer and blade tip timing measurement.


그림입니다.
원본 그림의 이름: image90.jpeg
원본 그림의 크기: 가로 190pixel, 세로 225pixel

Yongmin Yang was born in Changde, China, in 1966. He received his B.S. and M.S. degrees in Automatic Control from the Nanjing University of Science and Technology, Nanjing, China, in 1987 and 1990, respectively. He received his Ph.D. degree in Information and Communication Engineering from the National University of Defense Technology, Changsha, China, in 2015. He worked with the Department of Mechanical Engineering, National University of Defense Technology, as an Assistant Professor from 1990 to 1992; and as a Lecturer from 1992 to 1998. From 1998 to 1999, he was a Visiting Scholar at the Department of Mechanical Engineering, University of California, Berkeley, CA, USA. From 1998 to 2003, he was an Associate Professor at the School of Mechatronics Engineering and Automation, National University of Defense Technology, where he has been a Professor since 2003. His current research interests include embedded diagnosis and prognostics, nonlinear system identification, the application of smart materials and structures in fault detection, integrated diagnosis and condition-based maintenance.


그림입니다.
원본 그림의 이름: image91.jpeg
원본 그림의 크기: 가로 190pixel, 세로 225pixel

Yanting Luo received his B.S., M.S. and Ph.D. degrees in Mechanical Engineering from the National University of Defense Technology, Changsha, China, in 2011, 2014 and 2018, respectively. His current research interests include magnetically coupled resonant wireless power transfer and wireless/near-field communication system.